See Box Strength Guidelines. the fabrication of boxes and interior details such as pads, sleeves, liners, partitions, die-cut sheets, etc. endobj The sheet is scored and slotted to permit folding. The different corrugated box styles can be organizedinto three main categories: This style is usually made from one piece of corrugated or fiberboard called a blank. Point:Term used to describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch. The alphabetical designations of the flutes don't correspond to the sizes of corrugated boxes, but rather to the order in which the flutes were invented. We will have a look at the difference between them and their application in various industries. Ply:Any of the several layers of linerboard or solid fiberboard. It is great to accommodateproducts that require a more round box shape rather than rectangular or square. This has been a part of my tutorial series called How to Buy Packaging 101. Ship freight in corrugated boxes (avoid reusing boxes), crates or shipping containers. The code was originally developed by FEFCO in the late 1960s in order to substitute long and complicated verbal descriptions of packaging construction with distinct codes and designs and create a common base for communication internally with customers all over the world. Just as the name indicates tuck flaps for easy closure. 0000022979 00000 n Linerboards: Linerboards form the inner and outer facings of corrugated fiber boxes and are chosen for their structural and/or decorative properties. %PDF-1.5 The outer flaps fully overlap and the inner flaps, characteristicof all thecenter special styles, meet in the center when closed. <> They can be made from white or brown, kraft or recycled fibers, or a blend of both. Slit:A cut made in a fiberboard sheet without removal of material. Blank or Box Blank:A flat sheet of corrugated board that has been cut, scored, and slotted, but not yet glued together. 1hYl$"llM443|J"C/rU/O''y G@){2?zOr6. 0000019342 00000 n When corrugated boxes began to be manufactured, they used these same principles to the paper medium. The style is especially strong because both the top and bottom have double the thickness of corrugated board. RSC: This is the abbreviation for regular slotted carton. Folders or Folder-Type Boxes are made of one or more pieces of corrugated board that provides a solid, unbroken bottom where the product sits; the rest of the corrugated is scored for folding around the product. Both the inner and outer flaps are cut to different lengths. A name or number identifies styles in common use. They can be used to separate or cushion products, to strengthen the box or to fill voids. xLG-%zJt%9[bHI4kkEPorg&%I(i:X*`H-CUSg][3Zc {1zV"l, The sealed overlap helps to keep the outter flaps from pulling apart. Each side of the fluting (medium) is glued to a sheet of flat liner paper. Mullen (or Burst) Test:The Mullen Test is a standard industry measure of the bursting strength of corrugated board. Palletizing:Securing and loading containers on pallets for shipment as a single unit load, typically for handling by mechanical equipment. The 1P-F is used principally for shipping books . The lack of a gap between the inner flapsalso furnishesthe box with a more stable and level base and top. % They are basically made up of a paper flute (more on that later) sandwiched in between two layers of kraft paper liners. Box Style:Distinctive configuration of a box design, without regard to size. One set of flaps meet in the center to form the top of the box. Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. The packaging material that meetsthe above criteria is cellulose. Five Panel Folder (FPF) A single cut and scored piece features a fifth panel used as the closing flap, completely covering a side panel. Hb```f``f`200 +Pc6q>T+,str_"{RM A)^Bi3)0WfI:17ToM!G+. Design of Different Typ es of Corrugated Board Packages Using Finite Element Abstract: From a structural point category of replacing manufacturing and testing of m civil engineering, aeronautics. The major differences between the various slotted style boxes that you will see below are the varying lengths of the inner and outer flaps. Unit:A large group of bundled or unbundled boxes, banded and/or stretch filmed together for shipment. A flatbed die cutter uses a flat die. , whether tied to Case Design or as singular items. As with the RSC, all the flaps are the same length. endobj trailer << /Size 149 /Info 104 0 R /Root 107 0 R /Prev 253972 /ID[<4984f8bccda3acdf3891764b2a049375><58e166e78da937bf6a371a57677e8151>] >> startxref 0 %%EOF 107 0 obj << /Type /Catalog /Pages 101 0 R /Metadata 105 0 R /PageLabels 99 0 R >> endobj 147 0 obj << /S 780 /L 915 /Filter /FlateDecode /Length 148 0 R >> stream This style allows for faster box set-upwhich is ideal forsmaller companies that may not have automated box set-up equipment. 4D^;I+>K-Z{U`e86kRn?v)aHv_ Al P%VU^hc:Z] 4p`tMTpMu ArCqEyvjG9Q`zMZP=deUX$Q 7"Qr2 0000003645 00000 n Types of Corrugated Boxes When looking for the right types of corrugated boxes, which are often mistakenly referred to as cardboard box types, it can sometimes be difficult to know which one you actually need. The store will not work correctly in the case when cookies are disabled. endobj Half-slotted containers, also called half-slotted type containers, consist of basically one piece with a glued, stitched or taped manufacturers joint and top and bottom flaps. This corrugated box style is basically just a Regular Slotted Container (RSC) that automated machinery wrapsaround a product. TheEdge Crush Testmeasures the amount of force (lbs. Used to provide extra stacking strength or cushioning. Thelengthis always thelongerdimension, and thewidthis always theshortestdimension, measured along the opening of the box. <> Note: Need to pass 5 tests out of 6 total tests. These include containers of all types, such as glass, steel, plastic, aluminum, wood, and other types of packaging . w !1AQaq"2B #3Rbr Traysare formed from a single piece of combined board, with the design featuring an unbroken bottom and several layers of corrugated in the end panels. Telescoping boxes consist of a separate top, or top and bottom that fit over each other or a separate body. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. per in.) Slide Boxes:Consist of several pieces of liners and sleeves sliding in different directions into each other. They are frequently used as inner containers for parts, delicate produce or mail pieces. 2. *Source: Fibre Box Association. As with folding cartons, there are seemingly endless corrugated box styles available. Design Style:A style of fiberboard trays or caps having flaps scored, folded and secured at flange side walls forming the depth, as opposed to a slotted style having a set of major and minor closing flaps. When using certain specifications in the carrier classifications, minimum edge crush values must be certified. They can be produced in a number of unjoined or preglued styles and configurations. TheMullen Bursting Testmeasures a boxs ability to withstand external or internal forces, and to contain the contents during handling. 0000020301 00000 n Display Trays are used extensively in club stores like Costco. RXC Specifications for Corrugated Paperboard (Oct. 2015) Burst Strength The corrugated paperboard shall be tested for burst strength using TAPPI T-810 and meet the following specification: B-Flute: 170 psi E-Flute: 150 psi. Broke: Paper trimmings, paper damaged due to breaks on a paper machine, orpapernot manufactured to the required quality specification. Corrugated board is alsoused to make bulk bins, retail packaging (similar to folding cartons) and even furniture. 0000012618 00000 n The Mullen test presses a rubber diaphragm bubble against the board in a defined area to measure the pounds of pressure per square inch (psi) ti takes to burst the board. If you don't see what you need, don't worry. The majority of box styles fall into one of the following general categories: Slotted Boxes, Telescope Boxes, Folders, Rigid (or Bliss) Boxes, Self-Erecting Boxes and Interior Forms. The ends fold over and lock into place delivering multiple layers of corrugated that enforce both ends of the box. endobj Type F Cardboard. All rights reserved. Any shown number of panels is arbitrary and may be increased or decreased, as required. Before you read this article, it may be helpful to read about what corrugated boxes actually are first:click here. 0000012749 00000 n Any shown number of panels is arbitrary and may be increased or decreased as required. For white goods, electronics and other similar products, primary packaging usually comes in the form of a cardboard box. Functional Coatings: The lamination of polyethylene and/or plastic or foil films to paper substrates, providing a water or grease-proof barrier. When closed, the outer flaps come within one inch of complete overlap. Die Cut:The act of cutting raw material (such as combined board) to a desired shape (such as a box blank) by using a die. Partition:A set of corrugated, solid fiberboard or chipboard pieces that interlock when assembled to form a number of cells into which articles may be placed for shipment. 1P-F's can be made with multiple scores so that one box can be folded to make up to three different size boxes. FEFCO code is the internationally applied system for corrugated packaging design. These corrugated boxes usually consist of two separate pieces a top piece which acts as a lid, and a bottom piece. 3 0 obj Carton:A folding box made from boxboard, used for consumer quantities of product. Most businesses involved in the fast-food sector turn to this as their go-to packaging solution. Common widths are 1/4 in. Generally, larger flute profiles deliver greater vertical compression strength and cushioning. (B) Single Wall:The corrugated medium is glued between two sheets of linerboard. 0000003436 00000 n Corrugated Paper boxes are extensively used in the packaging of industrial as well as consumer goods. x[o8 ?ZD%Q 08v}]Cp-B;+f))]t#Q$g8oxx+j*8=\K/U~zobszry}zn.~"]E/X0D?='>8hM8)?wx}tOG%m0A4GboAG&035e_W\d_Y CKe_DIKtBX9XoqQxL-nm%vd8`TgP%> hG+T:gU}&h[C8KS!lp-GG%@x_#3js/h% ozV[~FJ7Bmg[|/N AgO&(?r%=E 9*Do4\kWU &+dj {^}c?! G5-mZaE$9&x(PF:$jA9x*G sR,mVcO[i\7H:jfPT5*s6&T+xyycGEM8CauTj9BqQzQ[Q@Q@Q@Q@Q@Q@rp1Oyzq?t}$]uN"PqIw@62=I~B>e rE. However,the length of this style of box cannot be more than twice the width. 0000003875 00000 n Bundle:A shipping unit of two or more articles or boxes wrapped or fastened together by suitable means. Kraft: This term describes the natural, unbleached corrugated fiberboard used in making cartons. In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. This is the most common of all the corrugated box styles. 2 0 obj The bottom of the box is hinged to form two or all side walls and the cover. Kraft:German word meaning strength; designating pulp, paper or paperboard produced from wood fibers. endobj 1 0 obj Now, remember the Full Telescope Design Style (FTD)? 0000013498 00000 n All flaps are the same length, and the . 0000016694 00000 n Mixing flute profiles allows designers to adjust compression strength, cushioning strength and total thickness of the combined board. The most common flutes used today are A, B, C, E, and F with A being the largest. There are four types of boards that can be used for corrugated boxes. Box Styles Basics 2014, Fibre Box Association The following is an initial set of box styles that form the basis from which a large majority of corrugated boxes are derived. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. These boxes conveniently ship flat to the userand are easy to erect, usually only requiring staples or tape to secure the top and bottom. This results in, depending on length/width ratio, outer flaps that will overlap to varying amountsup to a full overlap. For the best experience on our site, be sure to turn on Javascript in your browser. *=ey{;~Kf_>$AAUL6O Inside dimensionsare used for measuring because the corrugated board thickness may vary. These arches, which are commonly referred to as flutes, are . Center Special Slotted Container (CSSC) Inner and outer flaps are cut to different lengths. Depending upon the stacking strength, puncture resistance, and crush strength required for the carton; one of the above three commonly corrugations are used in single-wall, general-purpose cartons. But there are many types of corrugated available, each with different flute sizes and thicknesses. Follow us on LinkedIn, Twitter, and Facebook and click those share buttons below if this post helped you. Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. Includes the broad classification of materials made of cellulose fibers, primarily wood pulp and recycled paper stock, on board machines. 0000023235 00000 n Center Special Full Overlap Slotted Container (SFF) Inner and outer flaps are cut to different lengths. The style is especially resistant to rough handling. Locking tabs, handles, display panels etc., can be incorporated in some designs. The finite element method is a widely used numerical method to analyze structures in virtual space. <> Bulk:Unpackaged goods within a shipping container. 0000013475 00000 n 0000019819 00000 n Board strength will vary depending on the various linerboard and medium combinations. They're great for light-weight items, but can't handle anything too heavy. Flaps extending from the side and end panels form the top and bottom of the box. The blank is scored and slotted to permit folding. of tear). These consist of one or more pieces of combined board, with an unbroken bottom surface and scored to fold around the product. Take a look at the explainer on types of corrugated material below! ]c\RbKSTQ C''Q6.6QQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQQ " document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Welcome to your new resource for custom packaging. , all the corrugated box styles and outer flaps are cut to different.! 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